Clothing production involves a complex series of processes that differ depending on the garment type and production method. Whether it’s a small boutique run or a massive clothing production factory, the goal is always the same: ensuring the timely and efficient creation of high-quality garments.
Based on standard export workflows, here are the common processes involved in modern clothing production:
- Design: This process involves creating the concept or idea for a garment. It includes research, sketching, and—most importantly for manufacturing—creating technical drawings (CADs).
- Pattern Making: A pattern is created based on the design. It acts as the template for cutting the fabric, ensuring that the 2D fabric fits a 3D body correctly.
- Cutting: The fabric is cut according to the pattern using either manual shears or automated cutting machines. Precision here is critical to minimize fabric waste.
- Sewing: The pieces of fabric are sewn together to create the final garment. In a clothing production house, this is often done using specialized industrial machines for different stitch types (lockstitch, overlock, flatlock).
- Finishing: The finished garment is inspected, and any necessary finishing touches—such as buttons, zippers, or hemming—are added.
- Quality Control: This process involves checking the garment to ensure that it meets the required standards for quality, sizing, and construction before it leaves the floor.
- Packing and Shipping: The finished garments are packed and shipped to retailers or customers, often involving complex logistics.
Comparing Production Methods: Manual vs. Industrial
A common misconception is that all production is the same. However, the difference between a small workshop and an export-grade factory lies in automation.
| Process | Manual Production | Industrial Mass Production |
|---|---|---|
| Cutting | Hand Cutting (Slower, less precise) | Computerized / Laser Cutting |
| Assembly | Single Operator (Whole garment) | Assembly Line (High speed) |
| Output | Low Volume / High Cost | High Volume / Optimized Cost |
The Evolution of Clothing Production
Mass production of clothing began during the Industrial Revolution in the 18th and 19th centuries, as textile and garment factories were established in India, Europe, and North America. The use of machinery, such as the spinning jenny and power loom, allowed for the mass production of textiles, which in turn made the mass production of clothing possible.
The first clothing production factory was established in the late 18th century by Richard Arkwright, who invented the water frame spinning machine. This led to the development of cotton mills and the mechanization of the textile industry, which made the production of apparel faster, cheaper, and more efficient. Since then, production houses like Synerg have evolved with new technologies, such as computer-aided design, automated cutting machines, and advanced sewing machines.
Scaling Your Production?
From pattern making to final QC, understanding the workflow is key. Read our full guide to managing your manufacturing effectively.

Karthik Shan
CEO of Synerg and manufacturing consultant. With 20+ years of experience managing production lines in Tirupur, Karthik helps global brands navigate the technical side of apparel manufacturing.